QUOTE (Acid @ Apr 5 2008 at 09:13 PM)

I used akasa thermal compound remover, a coffee filter and cotton buds to remove the thermal compound. Took some time but practically all of it off (from what i can see). Ran the system for 8 hours before installing it (just on my desk) and it had no bubbles, all ends are secured with hose clamps and it looks pretty sturdy.
I'm not sure if its the tuniqs fault, i think my case may be the culprit it doesn't have great airflow (despite what reviews will have you believe) and it doesn't house much. The Radiator/Reservoir is mounted on the back of the case with a 200mm Fan i'm fine with the way its setup at the moment and it appears to be working.
I'll try and guess in a moment

I'm trying to keep the system stable at 3.7ghz at the moment, it really doesn't like it

My graphics card is running a little warm as well, i've been thinking about replacing the case with a CM Cosmos 1000, i don't have the money right now but maybe something to consider soon. I'll have a ganders at your overclock in the moment

Just breaking i mean overclocking my computer at the moment.
Edit: Just downloaded Everest Corporate edition. It runs fine for a while and the temps are acceptable. My problem is that prime seems somewhat unstable which i don't particularly like. Could be memory, but my timings are relaxed (5-5-5-15) and the voltage is set at 2.05 (1.9-2.0 recommended). Currently running in sync at 820mhz (stock 800). Seems fairly odd...
Also experiencing quite a bit of vdroop. Set my vcore at 1.45 and Everest is showing min of 1.39 and max of 1.43 - Should i be worried?
For thermal compound removal, you need to be sure it's all off, or you run into problems with temperature. Quite often mixing compounds seems to ruin the thermal transfer and quite possibly "dry out" the material.
So a 200mm rad out the back. Ok. What blocks and pump are you using?
Graphics cards always run hot on stock--many cards will run upwards of even 85
oC. Basically don't worry about it--if you've not messed with it, it's usually enough. As for a Cosmos 1000--I've heard some news of that particular case not being particularly... good... for cooling. At least not as much as reviews & marketing wants you to believe. I have heard, however, that there is more than enough space for up to three or four radiators.
That RAM should be good--5-5-5-15 should be loose enough for DDR2 820 speeds. Then again, 2x2GB sets aren't exactly great for overclocking. Many serious benchers I know use a single "golden" 512MB or 1024MB stick of RAM. You should be fine up to DDR2 900--though there I'd start loosening the timings even more. I had my cheapo DDR2 800 overclocked to DDR2 900 speeds, though I relaxed timings from 5-5-5-16 to 6-6-6-19. It's not so much about frequency as it is about access. That being said, you'll have RAM respond about the same running at 200MHz (DDR2 400) and 3-3-3-9 as you will have at 400MHz (DDR2 800) and 6-6-6-18. For RAM limiting, just loosen the timings a good deal. You're not chasing down WRs, so you don't need the tightest timings. Also, as I'm sure you know, the amount of RAM generally matters more than the speed of the RAM.
So you've finally found that Vdroop. My recommendation? Up voltage. Even if you lose .05V (not that bad), up it more and you'll compensate for it. Intel's Conroe, Kentsfield, and Allendale cores can handle a good deal of voltage--I'd say max out at 1.55V or so. Right now, I'm running at 1.4V or about 1.34V actual. I started a Prime95 stress test--after finishing an 8-hour Everest burn-in. Also, don't be afraid of differing core temperatures, especially on a quad. Not only are the sensors inaccurate, but they also are reading four different cores that are dealing with differing tasks and have differing amounts of material between them, the IHS, and your block. Seeing a 0.04V to 0.06V drop is pretty normal. If you start seeing a 0.10V drop, you'll run into quite a few problems. Like power supplies, voltage regulators (Asus is really known for this) are about quality over quantity. While they'd like you to think your 8 or 12 phase voltage regulators are perfect, they're often beaten by higher-quality 4 or 6 phase voltage regulators on higher-quality motherboards. Also remember your quad is now consuming well over 100W--it's a 95W chip that's running at +0.2V and at a 50% higher frequency--it'll definitely suck a good deal of power itself. I'm going to estimate that it's putting out 130-150W of heat. My question is if your H
2O system can deal with all that heat. If it's a retail system, there's a good chance no. I'm just happy you didn't choose to go with retail TECs, as those are notorious for being underpowered.
EDIT: Almost forgot something...
You did clean out the radiator before using it, right?
EDIT 2: I stopped Prime95'ing at about 3PM or so--ran it for a good 8 hours. I'm Prime95'ing again myself, and I'll be stopping it after 4-6 hours.
As for your thoughts on a new case--I was looking through a number of logs on WC systems... expect a PM in a minute with a number of links to some of the nicer ones I've seen.
EDIT 4/7/08: You hit your performance/noise ratio because of the design. Reading what happens, I'm more afraid of your processor being damaged from constant vibrations then overheating. Since you went with a CPU Block & Pump combo (which I think was a stupid move--since for $30 more you could have got a CPU Lite WC system at Petra's), you won't have a quiet system. That was designed for lower-heat processors and for small-form-factor systems--since low-heat processors are usually in small-form-factor systems.